hazop插件添加

This commit is contained in:
2026-08-26 14:51:53 +08:00
parent 26f33d8219
commit 80cc999687
4 changed files with 327 additions and 25 deletions
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<script setup lang="ts">
import { computed, ref } from "vue";
import { useMessage } from "naive-ui";
import { Icon } from '@iconify/vue'
import { useThemeStore } from '@/store/modules/theme';
import Ed from "./Ed.vue";
const themeStore = useThemeStore();
const message = useMessage();
const emit = defineEmits<{
back: [];
done: [records: number];
export: [items: any[], mode: "manual" | "ai"];
save: [];
}>();
const TH = "border bg-slate-100 px-2 py-1.5 text-[11px] font-medium text-slate-500";
const TD = "border px-1.5 py-1 align-top";
const HAZOP_INIT = [
{ name: "节点1:缩合反应釜 R-101", obj: "R-101 缩合反应釜", devs: [
{ dev: "温度过高", rows: [
{ cause: "温控回路失效或冷却水中断;90℃ 新工艺窗口更接近溶剂回流温度,超温溜温概率上升", cons: "反应溜温冲料,釜压骤升,物料喷溅造成灼烫与环境污染", l: 3, s: 4, safe: "DCS 温度高报 95℃、高高报及联锁 100℃(随变更上调并重新整定验证);紧急冷却有效", sug: "投用前完成联锁测试并留存记录;投用首周每班复核温度趋势" },
{ cause: "未知杂质含量升高(0.05%→0.12%),热稳定性尚未定性,长期累积加速釜壁结垢", cons: "副反应加剧,可能引发二次分解放热,搅拌负荷异常", l: 2, s: 4, safe: "小试热稳定性筛查;安全阀泄放能力不受本次调整影响,仍然有效", sug: "将杂质含量纳入日常分析计划(每周 1 次,连续 8 周)" },
] },
{ dev: "温度过低", rows: [
{ cause: "保温时间缩短至 4h,反应终点判断窗口变窄,人为误判", cons: "转化率不足 98%,批次报废或返工,增加处置风险", l: 3, s: 2, safe: "DCS 批次记录与转化率化验联动判定", sug: "明确反应终点取样判定规程,首 5 批加密化验" },
] },
{ dev: "搅拌失效", rows: [] },
{ dev: "冷却水中断", rows: [] },
] },
{ name: "节点2DCS 温控与联锁", obj: "DCS 温控回路及联锁", devs: [
{ dev: "报警 / 联锁值设置不当", rows: [
{ cause: "报警 / 联锁值上调后(高报 85→95℃、联锁 90→100℃),原有报警裕度改变", cons: "误报、漏报导致操作人员对真实超温失去预警", l: 2, s: 4, safe: "参数修改执行申请-复核双人确认;修改清单与变更单逐项核对", sug: "联锁逻辑图与台账同步更新,纳入变更资料归档" },
] },
{ dev: "联锁拒动 / 误动", rows: [] },
] },
];
const HAZOP_AI:any = {
"搅拌失效": [
{ cause: "搅拌器机械故障或变频器跳闸,釜内物料传热不均", cons: "局部过热引发暴沸冲料;温度测量失真误导操作", l: 2, s: 4, safe: "搅拌电流 DCS 在线监视与低电流报警;跳闸联锁停进料", sug: "变更后复核搅拌电流裕量,纳入交接班巡检" },
],
"冷却水中断": [
{ cause: "冷却水总管压力波动或阀门误关", cons: "撤热失效,反应温度快速上升溜温", l: 2, s: 5, safe: "冷却水流量低报警;紧急切断进料联锁", sug: "核实紧急冷却旁路可用性,写入超温应急处置卡" },
],
"联锁拒动 / 误动": [
{ cause: "联锁设定值修改后未重新整定验证,或逻辑修改错误", cons: "超温时联锁拒动失去最后保护层;误动造成非计划停车", l: 1, s: 5, safe: "投用前 100% 联锁传动测试,动作正确率确认", sug: "联锁测试记录归档至变更资料;修改执行双人复核" },
],
};
const inherentOf = (l: number, s: number): "高" | "中" | "低" => {
const v = l * s;
return v >= 10 ? "高" : v >= 5 ? "中" : "低";
}
const lowerOf = (lv: "高" | "中" | "低"): "高" | "中" | "低" => {
return lv === "高" ? "中" : "低";
}
const nodes = ref<any>(JSON.parse(JSON.stringify(HAZOP_INIT)));
const sel = ref({ n: 0, d: 0 });
const analyzing = ref(false);
const cur = computed(() => nodes.value[sel.value.n].devs[sel.value.d]);
const devTotal = computed(() => nodes.value.reduce((a, n) => a + n.devs.length, 0));
const devDone = computed(() => nodes.value.reduce((a, n) => a + n.devs.filter((d) => d.rows.length > 0).length, 0));
const recTotal = computed(() => nodes.value.reduce((a, n) => a + n.devs.reduce((b, d) => b + d.rows.length, 0), 0));
const toRec = (obj: string, dev: string, row: any): any => ({
item: `${dev}${obj}`,
scene: `${row.cause};可能导致:${row.cons}`,
inherent: inherentOf(row.l, row.s),
existing: row.safe,
suggest: row.sug,
residual: lowerOf(inherentOf(row.l, row.s)),
source: "HAZOP",
});
const updRow = (ri: number, patch: Partial<any>) => {
const row = cur.value.rows[ri];
if (row) Object.assign(row, patch);
};
const clampLS = (v: string) => Math.max(1, Math.min(5, +v || 1));
const runAi = () => {
if (cur.value.rows.length) return message.info("当前偏离已有分析记录,可手动新增行补充");
analyzing.value = true;
setTimeout(() => {
const gen = HAZOP_AI[cur.value.dev] ?? [
{ cause: "(AI 生成)偏离场景原因分析", cons: "AI 生成)可能后果描述", l: 2, s: 3, safe: "现有保护层说明", sug: "建议补充的管控措施" },
];
cur.value.rows = gen.map((x) => ({ ...x }));
analyzing.value = false;
message.success(`AI 已完成「${cur.value.dev}」偏离分析,生成 ${gen.length} 条记录(支持手动修改)`);
}, 1100);
};
const addRow = () => cur.value.rows.push({ cause: "", cons: "", l: 2, s: 3, safe: "", sug: "" });
const delRow = (ri: number) => cur.value.rows.splice(ri, 1);
const exportAll = () => {
emit("export", nodes.value.flatMap((n) => n.devs.flatMap((d) => d.rows.map((row) => toRec(n.obj, d.dev, row)))), "ai");
}
const save = () => {
message.success("已手动保存,分析记录数已同步至工具卡片(内容修改实时自动保存,退出不丢失)");
};
const ANALYSIS_POOL = [
{ name: "张工艺", org: "一车间", post: "工艺工程师" },
{ name: "王仪表", org: "技术部", post: "仪表工程师" },
{ name: "周设备", org: "设备科", post: "设备工程师" },
{ name: "刘文静", org: "技术部", post: "工艺员" },
{ name: "王海燕", org: "安全环保部", post: "安全工程师" },
{ name: "李主任", org: "一车间", post: "车间主任" },
{ name: "吴海涛", org: "设备科", post: "维修班长" },
{ name: "陈国栋", org: "一车间", post: "班长" },
];
const open = ref(false);
const q = ref("");
const sels = ref<string[]>(["张工艺", "王仪表"]);
const list = computed(() => ANALYSIS_POOL.filter((x) => !q.value || x.name.includes(q.value)));
const toggle = (n: string) => {
sels.value = sels.value.includes(n) ? sels.value.filter((x) => x !== n) : [...sels.value, n];
};
const rrOf = (l: number, s: number) => {
const v = l * s;
if (v >= 15) return { t: `重大 (${v})`, c: "bg-red-500 text-white" };
if (v >= 10) return { t: `较大 (${v})`, c: "bg-[#F5A623] text-white" };
if (v >= 5) return { t: `一般 (${v})`, c: "bg-amber-300 text-amber-900" };
return { t: `低 (${v})`, c: "bg-emerald-500 text-white" };
}
</script>
<template>
<div class="space-y-3">
<div
class="flex flex-wrap items-center gap-2 rounded-lg border border-[#ACC6E5] bg-[#EAF0F9] px-3 py-2"
:style="{
'--theme-color': themeStore.themeColor
}"
>
<NButton size="small" ghost type="primary" class="text-xs" @click="emit('back')">
<Icon icon="basil:arrow-left-outline" class="size-18px" />
返回工具列表
</NButton>
<NButton size="small" ghost type="primary" class="text-xs" @click="save">保存</NButton>
<span class="text-sm font-bold text-[var(--theme-color)]">HAZOP 分析插件</span>
<NTag size="small" type="primary">插件</NTag>
<NTag size="small">MOC 变更缩合反应温度及时间优化演示</NTag>
<span class="text-[11px] text-slate-500">{{ `分析进度 ${devDone}/${devTotal} 个偏离 · ${recTotal} 条记录` }}</span>
<div class="relative">
<NButton size="small" ghost type="primary" class="text-[11px]" @click="open = !open">
<Icon icon="lucide:users" class="size-12px" /> 分析组成员 · 已选 {{ sels.length }}
</NButton>
<template v-if="open">
<div class="fixed inset-0 z-10" @click="open = false"></div>
<div class="absolute right-0 top-8 z-20 w-72 rounded-lg border bg-white p-2 shadow-xl">
<div class="mb-1.5 flex items-center justify-between">
<span class="text-xs font-semibold text-slate-700">选择分析组成员岗位人员库</span>
<span class="text-[11px] text-slate-400">已选 {{ sels.length }} </span>
</div>
<NInput v-model:value="q" size="small" placeholder="搜索人名…" class="mb-1.5 text-xs" />
<div class="max-h-48 space-y-0.5 overflow-y-auto">
<div v-for="x in list" :key="x.name" @click="toggle(x.name)"
class="cursor-pointer flex w-full items-center min-h-34px gap-2 rounded-md px-2 py-1.5 text-left text-xs"
:class="sels.includes(x.name) ? 'bg-[#DFE9F6]' : 'hover:bg-slate-50'">
<span class="flex h-3.5 w-3.5 shrink-0 items-center justify-center rounded border text-[10px]"
:class="sels.includes(x.name) ? 'border-[var(--theme-color)] bg-[var(--theme-color)] text-white' : 'border-slate-300'">{{ sels.includes(x.name) ? "✓" : "" }}</span>
<span class="font-medium text-slate-800">{{ x.name }}</span>
<span class="text-[11px] text-slate-400">{{ x.org }} · {{ x.post }}</span>
<NTag v-if="sels[0] === x.name" size="small" type="primary" class="ml-auto">组长</NTag>
</div>
</div>
<div class="mt-1.5 border-t pt-1.5 text-[11px] leading-4 text-slate-400">
首位选择者默认为组长成员为选择式非手写参与记录自动归属到人用于参与风险分析次数统计采集
</div>
</div>
</template>
</div>
<div class="ml-auto flex items-center gap-1.5">
<NButton size="small" ghost type="primary" class="text-xs" :disabled="recTotal === 0" @click="exportAll">
<Icon icon="lucide:sparkles" class="size-12px mr-1" /> AI 整理入表
</NButton>
<NButton size="small" ghost type="primary" class="text-xs" @click="message.success('演示:HAZOP 分析报告已导出(Word')">
<Icon icon="material-symbols:download" class="size-14px" /> 导出 Word
</NButton>
<NButton size="small" type="primary" class="text-xs" :disabled="analyzing" @click="runAi">
<Icon v-if="analyzing" icon="ri:loader-4-fill" class="size-14px animate-spin" />
<Icon v-else icon="lucide:sparkles" class="size-12px" />
AI 分析当前偏离
</NButton>
</div>
</div>
<div class="flex items-center gap-2 text-xs text-slate-500">
<span>当前位置</span>
<NTag size="small">{{ nodes[sel.n].name }}</NTag>
<span></span>
<NTag size="small" type="success">分析对象{{ nodes[sel.n].obj }}</NTag>
<span></span>
<NTag size="small" type="warning">偏离{{ cur.dev }}</NTag>
</div>
<div
class="flex gap-3"
:style="{
'--theme-color': themeStore.themeColor,
'--success-color': themeStore.otherColor.success
}"
>
<!-- 节点 / 偏离树 -->
<div class="shrink-0 rounded-lg border bg-white p-2">
<div v-for="(n, i) in nodes" :key="n.name" class="mb-1">
<div class="px-2 py-1.5 text-xs font-semibold text-slate-700">{{ n.name }}</div>
<div v-for="(d, j) in n.devs" :key="d.dev" @click="sel = { n: i, d: j }"
class="cursor-pointer flex w-full items-center gap-1.5 rounded-md px-3 py-1.5 text-left text-xs transition"
:class="sel.n === i && sel.d === j ? 'bg-[var(--theme-color)] text-white' : 'text-slate-600 hover:bg-slate-100'">
<span class="flex-1">{{ d.dev }}</span>
<span class="rounded-full px-1.5 text-[10px]"
:class="d.rows.length
? (sel.n === i && sel.d === j ? 'bg-white/25 text-white' : 'bg-emerald-100 text-[var(--success-color)]')
: (sel.n === i && sel.d === j ? 'bg-white/30 text-white' : 'bg-slate-100 text-slate-400')">
{{ d.rows.length ? `${d.rows.length}` : "待分析" }}
</span>
</div>
</div>
</div>
<!-- HAZOP 记录表 -->
<div class="min-w-0 flex-1 bg-white">
<div class="flex items-center gap-2 pb-2">
<NButton size="small" ghost type="primary" class="text-xs" @click="addRow">
<Icon icon="ic:round-plus" class="size-14px" /> 新增行
</NButton>
<span class="text-[11px] text-slate-400">单元格点击即可修改L / S 取值 1-5风险等级按风险矩阵实时重算入表将本条选入风险分析记录表</span>
</div>
<table class="w-full min-w-[860px] border-collapse text-xs">
<thead>
<tr>
<th :class="TH" class="w-16">操作</th>
<th :class="TH">原因</th>
<th :class="TH">后果</th>
<th :class="TH" class="w-8">L</th>
<th :class="TH" class="w-8">S</th>
<th :class="TH" class="w-20">RR</th>
<th :class="TH">安全措施</th>
<th :class="TH">建议措施</th>
</tr>
</thead>
<tbody>
<tr v-if="cur.rows.length === 0">
<td colspan="8" class="px-3 py-8 text-center text-xs text-slate-400">
当前偏离暂无分析记录点击右上角AI 分析当前偏离自动生成新增行手动填写
</td>
</tr>
<tr v-for="(row, ri) in cur.rows" :key="ri">
<td :class="TD">
<div class="flex items-center justify-between px-1 mt-1">
<NButton text type="primary" class="mt-1px text-[11px] hover:underline" title="选入风险分析记录表"
@click="message.success('已选入 1 条风险记录,可继续挑选或返回查看记录表')">入表
</NButton>
<NButton text type="error" title="删除行" @click="delRow(ri)">
<Icon icon="ep:delete" class="size-14px" />
</NButton>
</div>
</td>
<td :class="TD"><Ed :v="row.cause" @update="(x) => updRow(ri, { cause: x })" /></td>
<td :class="TD"><Ed :v="row.cons" @update="(x) => updRow(ri, { cons: x })" /></td>
<td :class="TD" class="text-center">
<input :value="row.l" @change="(e) => updRow(ri, { l: clampLS((e.target as HTMLInputElement).value) })"
class="w-7 rounded border border-transparent text-center hover:border-slate-200" />
</td>
<td :class="TD" class="text-center">
<input :value="row.s" @change="(e) => updRow(ri, { s: clampLS((e.target as HTMLInputElement).value) })"
class="w-7 rounded border border-transparent text-center hover:border-slate-200" />
</td>
<td :class="TD" class="text-center">
<span class="inline-block rounded px-1.5 py-0.5 text-[11px] font-medium" :class="rrOf(row.l, row.s).c">{{ rrOf(row.l, row.s).t }}</span>
</td>
<td :class="TD"><Ed :v="row.safe" @update="(x) => updRow(ri, { safe: x })" /></td>
<td :class="TD"><Ed :v="row.sug" @update="(x) => updRow(ri, { sug: x })" /></td>
</tr>
</tbody>
</table>
</div>
</div>
</div>
</template>